Core Configuration and Intelligent Features
Drive & Power
- Main drive co-developed with NGC; gear design life up to 15 years under rated duty
- Main drive: Wannan high-voltage motor
- Scraper drive: JIE high-precision helical gear reducer
- Smooth, efficient operation; Hepusi water-cooling supports 24/7 continuous duty
Structure & Materials
- 42CrMo integrally forged roller bracket engineered to a heavy-duty frame grade
- Ring-die clamping blocks and roller cover plates use 4Cr13 martensitic stainless steel with quench-and-temper heat treatment
- Equipment enclosure uses 304L austenitic stainless steel
Monitoring & Lubrication
- Electronic slider-linked temperature sensing monitors roller temperature in real time and warns early of overheating faults
- RIKAZ high-pressure automatic grease lubrication delivers precise, timed and metered injection
- Online IR moisture detection intelligently matches the ring die to the material blend
- Temperature, oil-pressure and vibration sensors intelligently monitor machine condition
Control & Intelligence
- Siemens PLC lower-level controller; Schneider industrial low-voltage components; Advantech industrial computer for upper-level monitoring
- In-house intelligent control system enables smart supervision and decision-making
- Online visual analysis of material state; automatic perimeter-intrusion warnings; remote OTA control-system upgrades